Clas-SiC: A thriving three-pronged attack
The Scottish SiC specialist is excelling on the three fronts – alongside rising demand for prototyping, the manufacture of SiC devices at low-to-medium volumes is on the up, and the licensing side of the business is booming
RICHARD STEVENSON, EDITOR OF CS MAGAZINE, INTERVIEWS JEN WALLS, CEO OF CLAS-SIC WAFER FAB
RS: What’s your view on the current state of play in the SiC industry?
JW: It’s changed a lot in the last 12 to 18 months. The number of players coming into the market has driven costs down, because capacity has been there. This has opened up new markets.
The cost of the substrate has reduced, bolstered by Chinese government subsidies. There has also been dramatic increases in quality for substrates, epitaxy, device performance and reliability.
Devices are more readily available than they were even a couple of years ago. Voltages are being pushed up in more applications, because device performance has increased. This wouldn’t have happened before, because silicon carbide was so expensive.
Price reductions have opened up markets for silicon carbide where it would not have played before, especially at lower voltages. Silicon carbide can now compete in consumer products, where GaN may have been the device of choice. Some of our customers are supplying makers of consumer products, like LG. That’s been a huge change.
RS: A great deal of excitement in SiC has come from the EV market, which is suffering from some softness. Do you think that’s a big issue?
JW: The compound annual growth rate of the EV market hasn’t been at the levels suggested by Yole Group and all the other market predictors. However, it’s growing. You can see that yourself – you can see more EVs on the road.
Here at Clas-SiC, our customers aren’t solely based on the EV market. I think the EV market is an absolute enabler to drive quality and device performance, but it’s not all about the EV market.
Silicon carbide is now seen as a major enabler for data centres. The power systems for large data centres needed for the future of AI are going to need silicon carbide.
RS: When Clas-SiC founded in 2017, I’d argue that the world was a different place. While co-operation still exists, there’s a move away from global supply chains towards sovereign capability. And there’s also the rise in vertical integration. How do these trends impact the progress of Clas-SiC?
JW: Sovereign capability and silicon carbide supply chains are great opportunities for Clas-SiC.
We are licencing our technology to SiCSem, to build a fab in India for India. India’s sovereign capability is driving that. It’s an extremely high-profile project for the Indian government. This will be the first time that they have backed a compound semiconductor fab to this level.
Clas-SiC benefits, not just through the licence fee and the royalty payments, but through the capacity we will get in that fab. Part of the agreement is that we get 15 percent capacity in that high-volume fab. We access high-volume, lower-cost production, but without the associated CapEx.
It’s very similar to the model we’ve already carried out in China. The Chinese fab is now up and running. It’s qualified for diodes and it’s going through MOSFET qualification.
Routine facilities pressure checks are vital to ensuring no unplanned downtime to the wafer fab.
For Clas-SiC, that’s come at the right time. Here in the UK, manufacturing is expensive, electricity is expensive, and labour rates are high. To allow Clas-SiC to compete, that’s very key for us.
For supply chains needing a route outside Asia, right now there are not many options available. That’s good for us.
We’ve also signed an early engagement with a fab to be built in Bulgaria. It’ll be good to have a high-volume route in Europe.
Our customers and others are nervous about US tariffs and where that’s going to go. Again, that has put Clas-SiC in a good position.
RS: Go back a few years and SiC substrate supply struggled to meet demand. Today, what’s your view on SiC substrate and epiwafer supply, in terms of quality, quantity and pricing?
JW: Chinese quality is still the best out there. That’s what we are seeing, anyway. On our baseline MOSFET process, yields increased by 7 percent over the last year or so. That’s huge.
Now there’s overcapacity, so pricing’s low. I don’t think it’s going to drop much more
In the future, AR goggles will use silicon carbide for lenses. Our suppliers are already telling us that they’re predicting 80 percent of their capacity will go for that type of material, rather than for device material. So, capacity could be an issue again in a few years if some companies can’t survive without subsidies, and if a lot of capacity is taken up by AR goggles. I think the prediction is that in the next 3-5 years, everyone over the age of 18 will own at least one pair. That’s going to take up a huge amount of capacity, so there’s no way that the price is going to continue to drop as it has over the last 12 months.
Device scientists reviewing layout prior to mask making- an important step in device manufacture.
RS: Are you happy to process epiwafers from all vendors? And do you offer recommendations to those seeking an epiwafer supplier?
JW: We run a mixed model. Some of our customers supply wafers to us; others, we procure wafers on their behalf.
Normally, in production, we procure wafers on behalf of the customer, but at R&D, prototype-level, customers normally supply wafers to us. We now have PDKs for engineered substrates, plus p-type wafers. Having p-type wafers in the fab is a great leap forward, because if we can get a silicon carbide IGBT that would be amazing.
RS: Around this time last year you secured £10 million of funding from Archean of India. Why did it invest, what’s its return, and what’s that funding been used for?
JW: Actually, we received £10 million, and there was also a shareholder-to-shareholder arrangement, because Carl Johnson gave up equity in the company.
As well as being a sound business decision, it was a strategic decision for them, because they are the financial backers behind SiCSem Private Limited, who are building the fab in India. As part of that investment they get a seat on our board.
Ranjit Pendurthi, who’s the Managing Director of Archean Chemical, sits on the Clas-SiC board now. Archean has brought a different perspective to our board, a really welcome perspective from my behalf.
RS: Earlier this year, you signed a deal to set up a power fab in mainland Europe. What’s Clas-SiC’s role in this project, how much progress has been realised, and what is still to do?
JW: Our role in the Bulgarian project will be the same as the Chinese and Indian licence agreements. We’ve signed an early engagement commitment to help them build a business plan to attract further investment.
We’ve been working in partnership with Wafer Fab Solutions, to help them to work on a toolset, and to help them build an OpEx and CapEx plan to feed into their business plan. The idea is that we will then help them set up the fab in Bulgaria and transfer our technology, whatever the generation of technology is at that point in time.
RS: The founder of II-VI, Carl Johnson, is Clas-SiC’s executive chairman. How much of a role is he playing in the direction of your company?
JW: I personally value his mentorship over the years. He’s a lot of experience. It’s not just the technical side – he’s run a huge company that’s had varied revenue streams, the same as Clas-SiC does. We have our R&D revenue stream, our tech revenue stream, our production revenue stream, and our licencing revenue stream.
I have a weekly one-to-one with Carl that lasts an hour. That’s the only input he has into the day-to-day running of Clas-SiC. The conversations are led by me. They can cover blue-sky thinking, a current issue we’re having, or sometimes just how life’s going for us.
I’ve been in the CEO role here at Clas-SiC for over two years.Clas-SiC has changed a lot over that time because the market has changed. Thankfully, Carl and the rest of the board have been extremely supportive to allow us to do that.
